Emulgel Procedure: A Comprehensive Review of Its Procedure

Emulgel Procedure: Explore the step-by-step Emulgel formulation process, a breakthrough in topical drug delivery systems. This article delves into the creation of the emulsion, preparation of the gel base, and their incorporation, leading to a versatile, patient-friendly Emulgel product.

The last few decades have seen significant advancements in pharmaceutical sciences, one of which is the development of Emulgel, an amalgamation of emulsion and gel for topical drug delivery. Emulgels have emerged as a promising system due to their dual release control system, improved patient compliance, and a multitude of potential applications, including the treatment of rheumatic diseases, skin disorders, and wound healing.

Emulgel Procedure: A Comprehensive Review of Its Procedure
Emulgel Procedure: A Comprehensive Review of Its Procedure

This article aims to provide a comprehensive understanding of the Emulgel formulation procedure.

Emulgel: A Hybrid System

Emulgel is a biphasic system, incorporating the properties of both emulsions and gels. It is essentially a semisolid preparation that contains small, dispersed droplets of oil in an aqueous medium, stabilized by a gelling agent. This system ensures the presence of a hydrophilic and lipophilic phase, expanding the range of drugs that can be incorporated.

Emulgel Procedure

The procedure for preparing Emulgel can be divided into three significant steps – the formulation of the emulsion, preparation of the gel base, and their subsequent incorporation.

  1. Emulsion Formulation: The first step involves the formulation of an emulsion, which can be either oil in water (o/w) or water in oil (w/o), depending on the nature of the drug. The oil phase and aqueous phase are prepared separately. The oil phase usually contains oil, an emulsifying agent, and the lipophilic drug, while the aqueous phase contains water, a co-emulsifier, and the hydrophilic drug. These two phases are then mixed under stirring at a suitable temperature until a homogeneous emulsion is obtained.
  2. Gel Base Preparation: The next step is to prepare the gel base. This typically involves the dispersion of a gelling agent in water under constant stirring. The gelling agents commonly used include Carbopol, hydroxypropyl methylcellulose (HPMC), and sodium carboxymethylcellulose. The gelling agent is added slowly to avoid the formation of lumps and stirred until complete hydration occurs.
  3. Incorporation of Emulsion into Gel: The final step is the incorporation of the previously prepared emulsion into the gel base. The emulsion is slowly added to the gel base under constant stirring to ensure uniform distribution. After thorough mixing, the formulation is allowed to stand until air bubbles disappear, producing a clear and homogenous Emulgel.

Example Emulgel Formulation Table

IngredientPercentage (%)Function
Active Ingredient2.0Therapeutic effect
Emulsifying Agent4.0Formation of stable emulsion
Oil5.0Oily phase of the emulsion
Gelling Agent1.0Provides structure to the gel
Co-emulsifier1.0Enhances the stability of emulsion
Preservative0.2Prevents microbial growth
Antioxidant0.1Prevents oxidation of ingredients
Perfume0.2Gives pleasant smell
Purified WaterUp to 100Serves as the vehicle
Emulgel Formulation Table

Please note that the percentages of ingredients may vary depending on the specific formulation and intended use of the Emulgel. It is always important to optimize the formulation for desired properties, such as viscosity, spreadability, and drug release, while ensuring that the formulation is safe and stable.

Characteristics and Evaluation of Emulgel

Upon preparation, Emulgels are evaluated based on several parameters to ensure their quality, effectiveness, and safety. These parameters include appearance and color, pH, viscosity, spreadability, extrudability, and drug content uniformity. In addition, various stability tests are carried out to assess the physical stability of Emulgels under different conditions.

Moreover, in vitro and in vivo studies are conducted to evaluate the drug release profile and therapeutic efficacy of the Emulgels. The drug release study is typically performed using a Franz diffusion cell, while therapeutic efficacy is evaluated through suitable animal models.

Characteristics and Evaluation of Emulgel

Understanding the characteristics and evaluation parameters of Emulgel is crucial to guarantee its quality, effectiveness, and safety. These parameters also ensure that the product meets the necessary standards for topical applications.

  1. Appearance and Color: The visual inspection of Emulgel involves checking for color, homogeneity, and the presence of any particles or lumps. Emulgel is typically expected to have a uniform appearance with a smooth texture and free from any visible particulates.
  2. pH: The pH value of Emulgel is an essential parameter as it directly impacts the stability of the product and can influence skin tolerance. The pH is generally measured using a calibrated pH meter. For topical applications, the pH should ideally be compatible with the skin’s natural pH, approximately 5.5.
  3. Viscosity: The viscosity of the Emulgel determines its flow properties. A suitable viscosity ensures the ease of application and influences the release of the active pharmaceutical ingredient (API). A rheometer or a viscometer can be used to measure viscosity.
  4. Spreadability: Spreadability is a critical characteristic for topical preparations. It determines how easily the product spreads over the skin. It is usually evaluated by measuring the area to which the Emulgel spreads on an application surface under a specific load.
  5. Extrudability: This property indicates how easily the Emulgel can be squeezed out from a tube, which is critical for consumer satisfaction. It can be measured by noting the weight required to extrude a certain amount of Emulgel from its packaging in a specific time.
  6. Drug Content Uniformity: The Emulgel formulation should have a uniform distribution of the drug to ensure consistent effectiveness. This is usually determined by taking samples from different parts of the Emulgel and measuring the drug content.
  7. In vitro Drug Release: The drug release profile of the Emulgel is usually tested using a Franz diffusion cell or similar equipment. It evaluates the rate and extent to which the drug is released from the formulation.
  8. Stability Studies: Emulgels undergo stability tests under various conditions to evaluate their physical and chemical stability. This includes testing the product under different temperatures and humidity levels, and over time to check for changes in color, odor, pH, viscosity, and drug content.
  9. In vivo Studies: Finally, the safety and efficacy of the Emulgels are evaluated through suitable in vivo studies. These studies often include assessing the product’s dermal irritation potential and therapeutic effectiveness in appropriate animal models.

These characteristics and evaluation parameters are critical to ensuring the production of a high-quality Emulgel that is safe, effective, and user-friendly.


Emulgel represents an innovative approach in topical drug delivery, offering numerous benefits like enhanced drug permeability, prolonged release, improved patient acceptability, and versatile applicability. Despite its advantages, the formulation process is highly dependent on the precise choice and proportion of ingredients. Hence, a comprehensive understanding of the Emulgel formulation procedure is crucial for pharmaceutical scientists aiming to harness this system for effective drug delivery.

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